VIDEO: I tour the ALÉ Bikewear manufacturing facility in Italy to see first hand how they make a customized jersey and bibshorts proper earlier than my eyes. I clarify all the Customized Equipment course of from design and ordering to following every manufacturing step from chopping material, to printing and sublimation, via every intricate stage of stitching to create Professional Tour stage biking package – all in a customized design only for PEZ.
Once I first began biking within the 80’s, “customized” biking package didn’t actually exist – undoubtedly not prefer it does immediately. The closest we got here was a buddy’s mother who sewed us a few jerseys with a fundamental polyester materials she discovered on the native material retailer.
Click on PLAY to see my video on how customized package is made, as I observe the entire course of at Ale’s Italian manufacturing facility…
Since then sublimation – the switch of dyes to from paper to material, and the digital revolution, has created an trade that we may solely picture a number of years in the past.
The completed product – brand new package to experience the Ale la Merckx gran fondo.
Once I began PEZ, one of many loosely imagined targets I had was to get our personal customized biking package. It was a dream I’ve shared with many a rider, anybody who most well-liked to create their very own look as a substitute of carrying – and selling – another person’s’ model. With customized package, everybody will get to be their very own model. I like that.
Sublimated material popping out of the printer.
We’ve been reviewing and carrying Ale package right here for years now, and have visited their Italian headquarters and manufacturing facility a few instances – however that is the primary time we’ve labored collectively to create a customized package only for PEZ.
Reviewing preliminary designs – all a part of the method.
Our course of began within the Spring, with a number of emails after which a face-to-face name with their designers, to debate ideas and concepts for the way this package ought to look. A few weeks later they got here again to me with a number of totally different designs, and we refined from there.
The manufacturing file appears like this – and particulars the design throughout all sizes.
As soon as I’d signed off on the design, they took over and made it. That meant creating manufacturing information from our authentic design, in order that the package would look the identical whether or not sized XS, or XXL – ie: logos and shade strains have to line up throughout a wide array of sizes.
Once I visited in June, after the Ale La Merckx gran fondo, I received to observe the precise manufacturing course of all the best way from the pc drawings to completed product – together with seeing simply how a professional folds and jersey and bibs to suit so completely into the bag.
Items for every package are sewn collectively by hand – by extremely expert workers.
The method is intricate and concerned, however they’ve received it all the way down to a science, run by expert artisans and technicians who know find out how to mix Italian tailoring and craftsmanship, with the lates manufacturing strategies and processes, to that dressing your staff, membership, or buddies in a glance thats all yours is a reasonably easy enterprise.
Personally, I really like the method of making new package, so I distilled the method all the way down to a 20 minute video so you may see precisely what occurs every step of the best way, however the most effective half is definitely driving it.
• Get extra AleBikewear Customized Equipment data right here.
Like PEZ? Why not subscribe to our weekly e-newsletter to obtain updates and reminders on what’s cool in street biking?
